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3D Printing Meets Prosthetics: The €260 Hand That's Changing Lives 🦾💡

Published October 5, 2024 By EngiSphere Research Editors
3D-printed Prosthetic Hand © AI Illustration
3D-printed Prosthetic Hand © AI Illustration

The Main Idea

💭 Researchers have developed a game-changing hybrid-powered prosthetic hand using 3D printing technology, making functional prosthetics accessible at just €260 compared to traditional options costing thousands.


The R&D

In a groundbreaking development for prosthetic technology, engineers have created an affordable yet functional upper limb prosthetic device that combines the best of both worlds - manual control and motor power. This innovative solution, targeted at partial hand amputees who still have wrist function, represents a significant leap forward in accessible prosthetic design.

The secret sauce? 3D printing technology! 🖨️ By leveraging additive manufacturing, the team produced a customizable prosthetic hand that doesn't break the bank. The device features a hybrid actuation system powered by three DC motors for finger movement, while also allowing manual control as a backup. This dual-power approach ensures users can operate their prosthetic even when electrical power isn't available.

Let's talk numbers 📊:

  • Grasping force: 2.8 kgf (enough for daily activities)
  • Total cost: €260 (compared to thousands for commercial options)
  • Components: Mostly 3D-printed using PLA material

What makes this prosthetic truly special is its thoughtful design features. A clever locking mechanism allows users to maintain their grip without continuous motor activity, while a pretension system enables fine adjustments for better control. The palm structure houses all the necessary components, including torsion springs for smoother finger movements.

The brains of the operation? An Arduino microcontroller! 🧠 It processes sensor inputs and controls the motors, ensuring precise movements that mimic natural hand function.

While this prototype is already impressive, the team isn't stopping here. Future improvements could include enhanced sensory feedback and more aesthetically pleasing designs. The goal? To bridge the gap between expensive commercial prosthetics and simple body-powered devices, making functional prosthetics accessible to more people who need them.

This breakthrough in prosthetic technology shows how innovative engineering and modern manufacturing techniques can come together to create solutions that are both functional and accessible. It's not just about building a hand - it's about giving people the ability to grasp new possibilities! 🌟


Concepts to Know

  • Additive Manufacturing 🏗️ 3D printing technology that builds objects layer by layer, allowing for complex shapes and customization.
  • Body-Powered Prosthetics 💪 Artificial limbs operated by the user's physical movements, typically using cables and harnesses.
  • Externally Powered Prosthetics ⚡ Prosthetic devices that use electrical motors for movement, offering more advanced functionality.
  • PLA (Polylactic Acid) 🧪 A biodegradable thermoplastic commonly used in 3D printing, known for its ease of use and cost-effectiveness.
  • Hybrid Actuation 🔄 A system that combines multiple power sources (in this case, both manual and motor control) for enhanced versatility.

Source: Răduică, F.-F.; Simion, I. Development of a Low-Cost 3D-Printed Upper Limb Prosthetic Device with Hybrid Actuation for Partial Hand Amputees. Appl. Sci. 2024, 14, 8929. https://doi.org/10.3390/app14198929

From: National University of Science and Technology POLITEHNICA Bucharest.

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