Charging Up the Future | Predicting EV Fast-Charger Demand on Motorways with Smart Simulations

How a Smart Simulation Model Helps Engineers Design Efficient EV Charging Hubs for the Highways of Tomorrow. A Deep Dive into Traffic-Based Infrastructure Planning for Electric Vehicles.

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Published April 18, 2025 By EngiSphere Research Editors

In Brief

This research presents a hybrid simulation model that predicts future motorway EV fast-charging demand by integrating traffic flow data, vehicle characteristics, and environmental factors to support strategic charging infrastructure planning.


In Depth

The electric vehicle (EV) revolution is cruising along the highways of Europe, but there's a big question buzzing under the hood: Will we have enough places to charge all these EVs once they hit the roads en masse?

A new research study from Slovenia's Faculty of Logistics and China’s Ningbo University tackles this electrifying challenge by simulating future EV fast-charging needs along motorways. Spoiler alert: It's more complex than just installing a few extra chargers at rest stops.

In this article, we break down the paper, "Hybrid Model for Motorway EV Fast-Charging Demand Analysis Based on Traffic Volume," in a fun and digestible way. Let’s plug into it!

The EV Highway Puzzle

Imagine this: You’re zipping down a European motorway in your sleek new EV. But suddenly, that battery gauge starts dropping faster than expected — especially if it’s winter. And when you pull into a rest stop, all the fast chargers are occupied. Long queues, frustration, and a rapidly dying battery.

That’s what transport planners are trying to avoid.

EVs don’t “fuel up” like gas-powered cars. Fast charging takes time, and that creates potential bottlenecks, especially on motorways. So how do we make sure there’s enough charging capacity to meet future demand — during both regular and peak seasons?

A Smart Hybrid Model

To solve this, researchers developed a hybrid simulation model. What’s that? Well, it’s like combining brainy forecasting with traffic flow simulations to get a realistic peek into the future.

The model has two parts:

  1. Probabilistic Decision Model: Estimates which vehicles are likely to need a charge based on things like traffic volume, vehicle type, battery state-of-charge (SoC), temperature, and time of day.
  2. Discrete Event Simulation (DES): Simulates how EVs move through a charging station — arriving, queuing, charging, and leaving. Think of it like simulating a day in the life of a busy EV rest stop.

Together, these tools can help planners predict:

  • How many chargers are needed?
  • What kind of traffic is coming — cars vs. trucks?
  • How much total power will be needed?
  • Will there be long queues or delays?
Testing on Slovenian Highways

The researchers tested their model on actual motorway traffic data from Slovenia — a country perfectly placed between Central and Southeastern Europe, making it a hotspot for both local commuters and international freight trucks.

Some key traffic patterns they modeled:

  • Summer vacation peaks with car traffic surging.
  • Winter drops in battery efficiency.
  • Freight trucks with larger charging demands.
  • Local vs. transit drivers (locals tend to charge at home).
Charging Hub Simulations

The model simulated a futuristic fast-charging hub with multiple configurations:

Scenario 1: Super-Powered Station
  • 25 chargers for cars (100–350 kW)
  • 25 chargers for trucks (350–1000 kW)
  • Plenty of capacity = no queues!
  • Max power demand: >20 MW
Scenario 2: Tight Capacity Station
  • 15 chargers for each vehicle type
  • Same traffic, fewer chargers
  • Result? Long queues (up to 20 vehicles), wait times up to 1 hour, and maxed-out hub usage during winter.

This tells us that even a slight reduction in infrastructure can have big consequences on user experience and traffic flow. Especially when battery efficiency drops in winter — EVs just need more frequent charging in cold weather.

Variables in the Model: What It Considers

This isn’t a one-size-fits-all simulation. The model dynamically adjusts based on real-world variables, including:

  • Time of day and year
  • Temperature (affects battery range!)
  • Vehicle type (car, truck, bus)
  • Battery size and charging speed
  • Local vs. transit traffic
  • EV adoption rate forecasts
  • Traffic trends from past data

It even accounts for psychological behaviors like “range anxiety” (aka the fear of running out of juice before finding a charger) and driver habits like skipping morning charges after home top-ups.

Findings That Matter

Here's the TL;DR of what the researchers discovered:

  • Winter is a beast: Cold temperatures can double charging frequency because batteries are less efficient.
  • Truck charging dominates: Heavy-duty EVs demand much more power than personal vehicles.
  • Queues can be avoided: But only if charging hubs are built with future traffic and EV adoption in mind.
  • Planning is key: Undersized hubs = frustrated drivers, traffic delays, and strained grids. Oversized hubs = higher upfront costs, but smoother operations.
Real-World Applications: Beyond Slovenia

This model isn't just for Slovenia — it can be adapted for any region. This is how it can be applied:

  • Energy providers: Forecast substation power needs
  • Infrastructure developers: Optimize hub layout and number of chargers
  • Traffic planners: Avoid bottlenecks during rush hours or holidays
  • Governments: Plan EV policy and charging coverage on strategic transport routes (like the EU’s TEN-T network)

And the coolest part? This simulation can become the foundation of a digital twin — a real-time, virtual replica of charging hubs that constantly updates with live traffic and weather data. Sci-fi stuff in action!

What’s Next? Future Prospects

While the study is powerful, the authors also see opportunities for expansion:

  • More real-time data: Like GPS tracking, traffic cameras, or smart sensors to improve accuracy.
  • Behavior-based modeling: Better insights into how different drivers — tourists, freight companies, or commuters — actually decide when and where to charge.
  • Pricing strategies: Imagine dynamic pricing or reservation systems to smooth demand curves. The model could simulate how those incentives impact traffic.
  • Integration with smart grids: Next step? Plug the traffic model into an energy simulation to fully co-optimize both transport and electricity networks.

This isn’t just good engineering — it’s smart city strategy in action.

Final Thoughts

The shift to electric vehicles is accelerating, but if we want a smooth ride into the future, we need more than just EVs on the road — we need the right infrastructure in the right places, planned with smart tools and flexible models. This study offers a blueprint for exactly that.

So next time you hit the motorway in your EV, just remember: behind every fast charger is a complex simulation working hard to keep your battery full and your journey stress-free.


In Terms

EV (Electric Vehicle) - A car or truck powered by electricity instead of gasoline — it uses a battery and electric motor to drive. - More about this concept in the article "How Electric Vehicles and Smart Grid Tech Are Transforming Energy Distribution".

SoC (State of Charge) - The battery’s fuel gauge — it tells you how full the EV battery is, usually shown as a percentage. - More about this concept in the article "Smart EVs: How AI is Revolutionizing Battery Management".

Fast Charging / DC Charging - A high-powered charging method that juices up an EV battery much quicker than regular home outlets.

Traffic Flow - Measured as the count of vehicles traversing a specific road location within a given timeframe, serves as a predictor for peak traffic periods (hours or seasons).

Discrete-Event Simulation (DES) - A digital model that mimics real-life events (like EVs arriving and charging) to see how systems perform over time.

Probabilistic Model - A math-based method that guesses the likelihood of something happening — in this case, whether an EV will stop to charge. - More about this concept in the article "Probability Distributions in Engineering: Applications from Finance to Construction and Climate Risk Modeling".

Transit vs. Local Traffic - Transit traffic = long-distance travelers using the highway; Local traffic = drivers just going from town to town.

Battery Efficiency - How well an EV battery performs — affected by temperature, usage, and age (cold weather usually = less efficient).

Charging Hub - A rest stop with multiple charging stations where many EVs can charge at once — like an electric gas station.

Digital Twin - A real-time digital copy of a physical system (like a charging hub), updated with live data to help plan, predict, or improve operations. - More about this concept in the article "Personalized Learning with Generative AI and Digital Twins: The Future of Industry 4.0 Training".


Source

Rupnik, B.; Wang, Y.; Kramberger, T. Hybrid Model for Motorway EV Fast-Charging Demand Analysis Based on Traffic Volume. Systems 2025, 13, 272. https://doi.org/10.3390/systems13040272

From: University of Maribor; Ningbo University.

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