ORIX 🏭 Reconfigurable Intelligent Surfaces Powering Smart Factories

: ; ; ; ; ;

How reconfigurable intelligent surfaces (RIS) and xApps orchestrate wireless efficiency in next-gen smart factories using O-RAN.

Published October 24, 2025 By EngiSphere Research Editors
ORIX Integration in a Smart Wireless Factory © AI Illustration
ORIX Integration in a Smart Wireless Factory © AI Illustration

TL;DR

ORIX is a new framework that combines reconfigurable intelligent surfaces (RIS) with O-RAN and xApps to create smarter, faster, and more reliable wireless networks for next-generation smart factories.

Breaking it Down

🏭 The Rise of the Smart Wireless Factory

Imagine a factory where machines, robots, and sensors communicate seamlessly — no tangled wires, no dropped connections, and near-zero latency. That’s the dream of Smart Wireless Factories (SWFs). But such environments push wireless networks to their limits: they need ultra-reliable, low-latency, and flexible connections.

Enter two game-changing technologies:

  • O-RAN (Open Radio Access Network) – making wireless systems programmable, open, and intelligent.
  • Reconfigurable Intelligent Surfaces (RIS) – smart, reflective panels that control how wireless signals move through space.

And now, there’s a new framework that combines them beautifully: ORIX — Orchestration of RIS with xApps for Smart Wireless Factory Environments. 🌐

🧠 What Is ORIX?

Think of ORIX as the “brain” connecting RIS panels and the O-RAN ecosystem. It helps factories simulate, control, and optimize RIS-powered wireless networks before they’re deployed in real life.

It’s built around three key components:

  1. RIS Service Model (RIS-SM) – allows O-RAN to talk directly to RIS panels.
  2. RIS Channel Simulator (E-GoSimRIS) – mimics realistic factory environments using 3GPP-based models.
  3. Optimization Strategies – algorithms that fine-tune RIS performance for speed and reliability.

Together, these form a complete testing and orchestration environment — so engineers can “try before they deploy.”

📡 A Quick Refresher: O-RAN + RIS

Let’s simplify what’s happening here 👇

  • O-RAN breaks traditional, vendor-locked wireless systems into open parts. It allows developers to plug in xApps (small, AI-driven apps) that can monitor and optimize networks in real time.
  • RIS panels are made up of tiny reflective elements that can control how wireless signals bounce around — turning walls, ceilings, or even machinery into intelligent mirrors.

When O-RAN and RIS work together, a factory can literally reshape its wireless environment on demand. Imagine a robot arm blocking a Wi-Fi path — the RIS can instantly reroute the signal around it. 🦾📶

⚙️ How ORIX Works

The ORIX framework simulates and manages the entire process, from signal reflection to network orchestration.

1️⃣ The RIS Service Model

This component defines how the O-RAN controller (called RIC) communicates with the RIS. It sends control messages like:

“Adjust the reflection phase of element #42 by 30 degrees!”

It also gathers feedback about RIS structure, reflection strength, and channel quality. Essentially, it’s the language that allows smart control of the surface.

2️⃣ The Simulator (E-GoSimRIS)

Factories are complex environments — full of metal machinery, moving robots, and interference. The E-GoSimRIS simulator replicates these conditions virtually.

It models multiple scenarios (like dense or sparse clutter, different ceiling heights, and varying signal reflections), helping engineers figure out where to place RIS panels and how they’ll behave.

3️⃣ Optimization Strategies

The magic lies in optimizing how RIS panels reflect signals. ORIX uses three main strategies:

MethodDescriptionAdvantage
IterativeTries different reflection angles one by one to find the best setup.Near-optimal results with low computation.
Quantized Phase ShiftCalculates the perfect reflection and snaps it to the nearest hardware-supported angle.Fast and realistic.
CodebookUses a pre-learned library of reflection settings.Great for predictable or stable environments.

These approaches ensure the best data rates even under real-world hardware constraints.

🧪 Inside the Smart Factory Simulation

To prove the concept, researchers tested ORIX using a 3GPP-compliant indoor factory model. The virtual factory had:

  • Metal machinery and conveyor belts 🏗️
  • Heights up to 25 m
  • Rich multipath reflections
  • 28 GHz communication frequency

They ran simulations for five different layouts, such as:

  • InF-SL (Sparse Low): Few obstacles, low antennas.
  • InF-DL (Dense Low): Crowded floor, low antennas.
  • InF-HH (High-High): Elevated antennas, clear line-of-sight.

Each setup revealed how clutter density and antenna placement impact wireless performance.

📈 What the Results Showed
1. More RIS elements = Higher data rates 📊

Increasing the number of reflecting tiles improved communication dramatically, especially for nearby devices.

2. Phase resolution matters (but not too much) ⚙️

With just 3-bit control, RIS nearly matched the performance of an ideal continuous system. That’s good news — simpler hardware can still perform great!

3. Frequency and size trade-offs 📶

At higher frequencies (like 28 GHz), smaller RIS panels can host more reflective elements, achieving better performance without taking up extra space.

4. Factory layout makes a difference 🏭
  • Factories with clear line-of-sight (InF-HH) saw better performance at low power.
  • But cluttered factories (like InF-DL) benefitted more at higher power, as RIS helped manage complex reflections.
5. Iterative and quantized methods lead the race 🏁

These two optimization methods consistently achieved the highest data rates, outperforming the simpler codebook approach.

🔍 Why ORIX Matters

Before ORIX, integrating RIS into industrial networks was mostly theoretical. Real-world testing was expensive and complex.

Now, ORIX provides:

🧩 A realistic emulation platform to test RIS deployment strategies.
💡 An open, modular architecture compatible with O-RAN.
🧠 Smarter orchestration via AI-driven xApps that can adapt RIS behavior in real time.

In short, it bridges the gap between lab research and factory floors — a critical step for Industry 6.0.

🔭 Future Directions

The research team highlights several exciting paths ahead:

1. Closed-loop AI optimization 🤖

Future systems could continuously monitor and adjust RIS panels using AI, learning from every change in the environment.

2. Integration with next-gen tech

Combining RIS with cell-free MIMO, digital twins, and integrated sensing and communication (ISAC) will unlock more resilient and adaptive industrial networks.

3. Standardization & interoperability

To move from prototype to reality, standardized interfaces and models for dynamic industrial environments are essential. Collaborative efforts between academia, industry, and 6G standard bodies are already underway. 🌍

🌟 The Takeaway

ORIX represents a major leap toward reconfigurable, intelligent, and reliable wireless factories. By orchestrating RIS panels through xApps within O-RAN, industries can design smarter networks that adapt instantly to their environment — improving safety, productivity, and energy efficiency.

In the near future, factories won’t just be “smart.” They’ll be self-optimizing, self-healing, and reconfigurable — thanks to innovations like ORIX. 🔧⚡


Terms to Know

⚙️ Smart Wireless Factory (SWF) - A Smart Wireless Factory is an advanced manufacturing space where machines, robots, and sensors connect wirelessly — no messy cables — to exchange data in real time for faster, safer, and more flexible production.

🛰️ O-RAN (Open Radio Access Network) - O-RAN is like open-source software for mobile networks. It breaks the traditional, closed telecom systems into open, programmable parts, allowing developers to add new features, like AI-based apps, to control and optimize wireless performance.

🧩 xApp - An xApp is a small, intelligent software module that runs inside the O-RAN system to manage network tasks (like signal quality, interference, or handovers) in near real-time — think of it as a mini “AI assistant” for wireless networks.

🔁 Reconfigurable Intelligent Surface (RIS) - A Reconfigurable Intelligent Surface is a panel covered with many tiny reflective elements that can control how radio waves bounce around. It acts like a “smart mirror” that redirects wireless signals for better coverage, faster speed, and lower energy use. - More about this concept from the article "How 6G Will Keep Stadiums Online 🏟️ 📡 Merging Satellites and Smart Surfaces for Ultimate Connectivity".

📡 RAN Intelligent Controller (RIC) - The RIC is the “brain” of O-RAN. It collects data from the network and uses apps (like xApps or rApps) to make quick decisions that improve performance — for example, boosting signals or reducing congestion automatically.

🧠 O-RAN Service Model (E2SM) - The E2 Service Model (E2SM) defines how the RIC and network components talk to each other — basically, it’s the “language” that ensures smooth communication between smart network parts like RIS panels and controllers.

🔬 3GPP Indoor Factory (InF) Model - The 3GPP Indoor Factory Model is a realistic simulation environment that mimics how wireless signals behave inside real factories — including reflections, interference, and obstacles like metal machines and walls.

mmWave (Millimeter Wave) - mmWave refers to high-frequency radio waves (like 28 GHz) that can carry tons of data very fast but have shorter range — perfect for high-speed, short-distance communication in controlled environments like factories. - More about this concept in the article "Revving Up Autonomous Driving: Adaptive PSO Boosts 24 GHz VCOs for Self-Driving Cars—Say Hello to Ultra-Low Noise & Lightning-Fast Radar! 🚗 🌐".

🔄 Phase Shift - A Phase Shift is a small timing adjustment applied to a wave — in RIS panels, controlling phase shifts changes how signals reflect, allowing engineers to steer wireless beams where they’re needed most.

🧮 Optimization Algorithm - An Optimization Algorithm is a smart mathematical process used to find the best possible configuration (like the ideal way RIS panels should reflect signals) for maximum speed and reliability. - More about this concept in the article "Revolutionizing Vertical Farming: How a Jellyfish-Inspired Algorithm Optimizes Multi-Robot Path Planning 🐙 🤖 🌱".


Source: Sefa Kayraklik, Ali Fuat Sahin, Onur Salan, Recep A. Tasci, Recep Vural, Yusuf Islam Tek, Ertugrul Basar, Ibrahim Hokelek, Ali Gorcin, Karim Boutiba, Adlen Ksentini. ORIX: Orchestration of RIS with xApps for Smart Wireless Factory Environments. https://doi.org/10.48550/arXiv.2510.17462

From: HISAR Lab. of TUBITAK-BILGEM; Koç University; EURECOM.

© 2025 EngiSphere.com