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Wireless Power Underwater ⚡ It's Now Rotation-Proof

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A powerful, efficient wireless power system for AUVs tackles misalignment issues using a clever hybrid magnetic coupler.

Published July 26, 2025 By EngiSphere Research Editors
Wireless Power Transfer System for Autonomous Underwater Vehicles AUVs © AI Illustration
Wireless Power Transfer System for Autonomous Underwater Vehicles AUVs © AI Illustration

TL;DR

A recent research presents a hybrid magnetic coupler–based wireless power transfer system for autonomous underwater vehicles (AUVs) that maintains high efficiency and stable 300W output despite significant misalignments in rotation, tilt, and position.


The R&D

💡 Powering Underwater Robots Just Got Smarter!

Autonomous Underwater Vehicles (AUVs) are the deep-sea explorers of our time 🌊🤖. Whether they’re mapping the ocean floor, monitoring ecosystems, or collecting samples, one thing’s for sure—they need reliable power. And that’s not so easy when you’re 3,000 meters underwater.

Traditional recharging methods like manual battery swapping or plug-in charging require a lot of human effort and are prone to wear and tear. Enter Wireless Power Transfer (WPT)—a contactless, smart, and safe way to recharge an AUV, even without perfect alignment. But until now, misalignment issues have held this tech back.

A recent breakthrough paper introduces a strong misalignment-tolerant wireless power system using a clever hybrid magnetic coupler design. And the results? 🤯 Ultra-stable 300W power output with more than 92% efficiency, even when coils are totally rotated or misaligned.

Let’s dive in 🐠…

🔌 The Big Problem: Misalignment & Underwater Wireless Power Transfer

In underwater environments, Wireless Power Transfer systems face three big types of misalignments:

  • Rotational Misalignment 🌀 – The AUV doesn't dock at the right angle.
  • Axial Misalignment ↕️ – The AUV is too high or low relative to the charger.
  • Tilt Misalignment 🎯 – The AUV is angled or slanted.

These errors disrupt the magnetic coupling between transmitter and receiver coils, slashing power delivery and efficiency. Many designs have tried to fix this, but they often only handle one type of misalignment and still suffer serious performance drops.

🧲 Meet the Star: Hybrid Magnetic Coupler

The authors propose a Hybrid Magnetic Coupler that changes the game! 🌟

Instead of relying on just one type of coil, their system uses a combo of arc-shaped and solenoid coils on the AUV's side:

  • Transmitting side: Two arc-shaped rectangular coils.
  • Receiving side:
    • Arc-shaped coils to catch radial (sideways) magnetic flux.
    • Two solenoid coils (wound in opposite directions) to catch axial (vertical) magnetic flux.

Think of it like using a wide fishing net 🎣 instead of a hook—you’re going to catch a lot more energy even if you’re off-target.

🧪 The goal? Maintain strong coupling even when the AUV is rotated 180°, shifted up to 40 mm, or tilted at 15°. Spoiler: it works!

⚙️ How They Did It: Coil Geometry & Optimization

To ensure their coupler works under tough underwater conditions, the team ran simulations and experiments to tweak parameters like:

  • Number of coil turns (more turns = more magnetic field but also more sensitivity).
  • Size and overlap of the arc-shaped receiving coils.
  • Angles between coils and placement around the AUV.

Using COMSOL software, they optimized:

  • Coupling coefficient (k) – A measure of magnetic field strength shared between transmitter and receiver.
  • Mutual inductance fluctuation (ΔM) – How much the coupling changes when misaligned.

✅ Best setup found:

  • 10 turns on both transmitting and arc receiving coils.
  • 5 turns on solenoid coils.
  • Arc coil angle: 200°.

This combo balanced strong coupling with minimal sensitivity to misalignment.

🔁 LCC-S Compensation: Keeping the Current Steady

Inside the system is an LCC-S circuit topology, a special arrangement of capacitors and inductors that ensures:

  • Resonant operation (zero phase angle or ZPA)—boosting efficiency.
  • Voltage regulation—adapts smoothly to different loads.
  • Fewer components on the AUV—which helps keep it lightweight.

This setup keeps current stable even as misalignment changes, like a smart cruise control system for power ⚡️.

📊 Lab Results: Tested, Twisted, and Still Powered!

In lab experiments with a 300W prototype:

🌀 Rotation Tolerance (0°–180°)
  • Power Output: ~300W
  • Efficiency: ~92%
  • Max fluctuation in coupling: only 2.3%!
📏 Axial Misalignment (up to 40 mm)
  • Minimum power: 282.8W
  • Minimum efficiency: 91.78%
🔄 Tilt Misalignment (up to 15°)
  • Minimum power: 260W
  • Minimum efficiency: 91.6%

📉 Overall degradation from perfect alignment? Just 1–2%—a huge win!

💡 Bonus: Even when switching the electrical load mid-operation, the system kept the voltage stable and adjusted current automatically.

🌊 What About Seawater?

Great question! Seawater does cause eddy current losses, reducing efficiency slightly. But since the system operates at a relatively low 85 kHz, those losses are small.

💧 Studies estimate just 1–2% degradation going from air to water.

So yes, this system is underwater-ready 🧜.

🔭 Future Prospects: The Wireless Power Transfer of Tomorrow

This hybrid magnetic coupler has big potential beyond AUVs:

  • Underwater docking stations for long-range ocean missions 🌐.
  • Swappable AUV batteries with automated charge stops.
  • Modular subsea robots that share power between units.
  • Wireless Power Transfer for marine sensors and monitoring equipment.

The authors hint at next steps like:

  • Scaling the system to higher power levels 🚀.
  • Testing in real seawater with motion and current disturbances.
  • Miniaturizing the setup for smaller underwater drones.

Imagine a world where your deep-sea robot never needs to come back up to recharge… that’s the dream this research is building.

🔋 Wrapping Up: Smooth, Safe, Smart Charging

With its hybrid coil design, smart LCC-S circuitry, and rock-solid performance under misalignment, this Wireless Power Transfer system sets a new benchmark for powering underwater vehicles.

🧲 No more precision docking.
🌊 No more salty plugs.
🚀 Just clean, reliable power—no matter the angle.

In the world of wireless power, this research is a giant leap forward.


Concepts to Know

📡 Wireless Power Transfer (WPT) - A way to send electricity from one device to another without wires, using magnetic fields—kind of like charging your phone on a wireless pad, but for robots and vehicles. - More about this concept in the article "🔌 Zap Your Gadgets from Anywhere: The Eight-Coil Revolution in Wireless Charging! ⚡".

🧲 Magnetic Coupler - A special coil system that lets magnetic energy flow between the power source and receiver—think of it as a magnetic handshake that powers devices.

🐟 Autonomous Underwater Vehicle (AUV) - A robot submarine that explores the ocean on its own, often used for deep-sea research, inspection, and mapping—no cables, no crew. - More about this concept in the article "Dive Smart 🐬 How AUVs Are Revolutionizing Underwater Data Collection!".

🔄 Misalignment - When the power-sending coil and power-receiving coil aren’t perfectly lined up, causing power transfer to drop—like missing the sweet spot on a wireless charger.

↪️ Rotational Misalignment - When the AUV is angled or turned the wrong way, so the coils don’t face each other correctly.

↕️ Axial Misalignment - When the AUV is too high or low above the charger, making the magnetic connection weaker.

🔀 Tilt Misalignment - When the AUV is tilted (not flat), affecting how the magnetic fields connect.

🔃 Coupling Coefficient (k) - A number between 0 and 1 that tells how much energy is being transferred from the sender to the receiver—higher means better power flow.

📉 Mutual Inductance (M) - A measure of how well magnetic energy from one coil induces (creates) voltage in the other—it’s what makes wireless charging possible.

🔋 LCC-S Compensation Topology - A smart circuit setup that keeps power flowing smoothly—even when things get misaligned—by tuning coils and capacitors to work in sync.


Source: Wen, H.; Zhou, X.; Wang, Y.; Yan, Z.; Zhang, K.; Wen, J.; Yang, L.; Zhao, Y.; Liu, Y.; Tong, X. A Strong Misalignment Tolerance Wireless Power Transfer System for AUVs with Hybrid Magnetic Coupler. J. Mar. Sci. Eng. 2025, 13, 1423. https://doi.org/10.3390/jmse13081423

From: Xi’an University of Technology; Northwestern Polytechnical University; Xi’an Weiguang Energy Technology Co., Ltd..

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